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HV/NC Series Horizontal Straightening Hydraulic Presses

Category Description

The HV/NC Series Horizontal Straightening Hydraulic Presses are engineered for precision straightening and bending of profiles, bars, and beams. With press capacities ranging from 150 to 300 tons, these machines combine durability and versatility, offering advanced functionality through optional tooling and Industry 4.0 compatibility. Designed with a robust horizontal configuration, they simplify handling of large components, ensuring high performance and operational efficiency.

Key Features

  • Horizontal design for easy handling of large beams and profiles.
  • Press capacities available in 150, 220, and 300 tons.
  • Robust C-shaped electro-welded structure made from S355JR steel.
  • Two-speed hydraulic system with automatic fast speed disconnection.
  • High-strength DIN 650 grooved tables for stability and precision.

Advanced Control / Safety

The CD-50 features a Siemens safety PLC and a 4″ MTP-400 touchscreen for intuitive programming. Operators can adjust power, stroke, and dwell time easily. Safety measures include fixed side protections, photoelectric barriers, and a two-handed safety push button, all compliant with CE standards.

Electrical Installation, Control, and Safety

The system comes equipped with a pivoting control panel featuring an NC Siemens MTP-700 touchscreen. This interface allows users to program settings such as power, cylinder stroke, and operating speeds. It includes storage for up to 300 working cycle configurations.

Both electrical and hydraulic operations are designed to be redundant and self-regulated, featuring an additional safety block and automated safety mechanisms. The system ensures compliance with safety standards by including verification and certification of proper functioning and maintaining safe distances for photocells.

The press operates via low-voltage electric pedals and features enhanced safety measures, including side guards made of polycarbonate, interior LED lighting, and advanced level IV photoelectric sensors on the front.

Optional features include a hydraulic cushion or ejector for added functionality. The system is provided with a glycerin pressure gauge (displayed in tonnes), hydraulic oil, and a detailed instruction manual. All components meet the strict health and safety standards outlined in the EC regulations.

Key Features

  • Horizontal design for easy handling of large beams and profiles.
  • Press capacities available in 150, 220, and 300 tons.
  • Robust C-shaped electro-welded structure made from S355JR steel.
  • Two-speed hydraulic system with automatic fast speed disconnection.
  • High-strength DIN 650 grooved tables for stability and precision.

Structure and Tables

  • Built with a C-shaped electro-welded structure made from S355JR steel, stabilized and machined for maximum precision.
  • Includes a main push table and a rear support table made of high-strength steel with DIN 650 grooves.
  • Equipped with support blocks made of C45E steel.
  • Four cylindrical guides with maintenance-free bimetallic bushings ensure parallelism.
  • Adjustable height rollers on each side are included as standard.

Cylinder and Hydraulic Group

  • Double-acting cylinder with a chrome-plated piston and wear-resistant guides for durability.
  • Two-speed motorized hydraulic group with automatic fast speed disconnection.
  • Includes a cylinder decompression valve for operational reliability.

Electrical Installation and Safety

  • Electrical system equipped with a motor guard and emergency stop.
  • Fully compliant with CE safety and health regulations.
  • Supplied with a detailed instruction manual for safe operation.

Standard Features

  • Horizontal C-shaped structure for easy handling of large workpieces
  • High-strength DIN 650 grooved tables
  • Double-acting hydraulic cylinder with wear-resistant guides
  • Adjustable height rollers for better workpiece support
  • Two-speed hydraulic group with automatic fast speed disconnection
  • CE-certified electrical and safety systems
  • Chrome-plated piston for extended durability
  • Robust supporting blocks made from C45E steel
  • Instruction manual provided for safe operation
  • Piston stroke of 450 mm for versatility

Applications

  • Straightening beams and bars for construction and heavy industries.
  • Bending metal profiles for engineering and fabrication projects.
  • Repairing and aligning damaged metal components.
  • Processing large profiles for shipbuilding, railways, and heavy machinery.
  • Custom fabrication for specialized metal forming tasks.
  • Precision forming for automotive and aerospace components.
  • Shaping metal parts for renewable energy installations.
  • Integrating into automated production lines for straightening and bending.
  • Manufacturing and maintaining tools, dies, and fixtures.
  • Handling heavy-duty tasks in mining, oil and gas, and industrial equipment.

Optional Accessories

  • Basic feeding rails (3,000 mm to 12,000 mm) with height adjustment
  • Motorized feeding rails (3,000 mm to 12,000 mm)
  • Hydraulic lifting and tilting of feeding rails
  • Folding equipment (415 mm length) with PROMECAM clamp
  • SIEMENS CNC mod. SIMATIC S7 with 7″ touchscreen MTP-700
  • Cooling equipment for the hydraulic group
  • Industry 4.0 compatibility
  • Router for remote access
  • Custom geometry adapted to specific needs

Technical Specifications

TECHNICAL FEATURES HV-150/NC HV-220/NC HV-300/NC
Power [t]150220300
Motor Power [kW]45.57.5
Working Speed [mm/s]22.22
Approaching Speed [mm/s]9.999.9
Return Speed [mm/s]15.416.214.7
Maximum Pressure [bar]320320320
Piston Stroke [mm]450450450
Supporting Table [mm]2000×5002500×6002500×750
Main Table [mm]500×500600×600750×750
Working Height [mm]900950950
Weight [kg]67001330013300

Industry 4.0

Industry 4.0 represents the integration of advanced digital technologies, smart automation, and interconnected systems into manufacturing processes. At Press Machinery Company International, our presses are designed to support Industry 4.0 compatibility, ensuring seamless integration with smart factory environments. This innovation empowers businesses to achieve greater efficiency, precision, and adaptability in their operations.

  • Enables smart automation and real-time monitoring.
  • Supports seamless integration into Industry 4.0-ready production lines.
  • Features remote connection routers for enhanced diagnostics and updates.
  • Optimizes production efficiency through data-driven decision-making.
  • Ensures compatibility with modern industrial IoT (Internet of Things) systems.
Industry 4.0: Revolutionizing manufacturing with intelligent, interconnected systems

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Why Choose us

At Press Machinery Company International, we deliver decades of expertise in high-quality, precision-engineered hydraulic and mechanical presses. Trusted globally, we provide durable, customizable solutions with advanced technology and CE-certified safety, ensuring exceptional performance and customer satisfaction.

Professionalism

Over 36 years of expertise delivering precision-engineered press solutions.

Adaptable

Bespoke and customizable models tailored to meet your unique needs

Guarantee

All products backed by a 2-year warranty for peace of mind.

Support

Dedicated customer service ensuring seamless operation and satisfaction