Heated Platen & Vulcanistion
Hydraulic Presses
Heated Platen and Vulcanization Presses Description
Heated Platen Presses and Vulcanization Presses are essential tools for industries requiring precision heat and pressure applications. These presses are designed to ensure optimal performance and reliability in processes like rubber vulcanization, lamination, composite molding, and deep drawing. With advanced temperature and pressure control systems, they guarantee consistent results across various manufacturing applications. Explore our full range of heated platen presses and vulcanization presses to find the ideal solution for your production needs. Built for precision, durability, and efficiency, our presses are the cornerstone of industrial heat and pressure applications.
FDV-125E Rubber Pad Forming Vulcanization Press
The FDV-125E is a two-column hydraulic press with a fixed bed, specifically designed for vulcanization and rubber pad forming tasks:
This press features an optimized hydraulic system operating below 255 Bar, ensuring extended durability and reliable performance. It adheres to CE safety and health regulations.
Key Highlights:
- Two-column hydraulic press with fixed bed for vulcanization work.
- Hydraulic system with a maximum pressure of 255 Bar for reliability and longevity.
- Designed to meet CE safety and health regulations.
- Prolonged durability through robust design and quality materials.
- Custom-built for rubber pad forming and vulcanization applications.
Structural and Table Design:
Electrical Installation and Safety:
- Rigid, electrowelded fixed bed structure made from S355JR steel.
- Stabilized and machined post-welding for perfect parallelism and precision.
- Designed using finite element software for optimal structural integrity.
- Thermal top and bottom tables measuring 1,350 x 1,100 x 115 mm with cooled backing plates.
- Top table guided by 4 columns with a 60 mm diameter.
- Bottom table equipped with hydraulic extraction.
- Operated via low-voltage electric pedal for enhanced safety.
- Rear protections equipped with a microswitch for secure operation.
- Manual or automatic operation with 1 or 2-speed options.
- Integrated pressure switch and category IV photoelectric barriers for work area safety.
- Lasers and protective features ensure compliance with safety standards.
Cylinder and Hydraulic Group:
- Two double-acting cylinders with lapped sleeves and chrome-plated pistons.
- Anti-wear, maintenance-free guides and anti-rotation with adjustable end stops.
- Motorized hydraulic group with 2-speed operation.
- Includes REXROTH gear pump and solenoid valves for pressure and control.
- Decompression via timed solenoid valve and anti-drop safety block.
- Air-oil cooler, suction and return filter, and oil level thermometer included.
- Glycerin manometer for tonne readings.
Specifications:
Model: FDV–125E Power [tn]: 125 Engine Power [cv]: 10 Piston Stroke [mm]: 250 Approach Speed [mm/s]: 25 Working Speed [mm/s]: 6 Return Speed [mm/s]: 40 Maximum Pressure [Bar]: 255
Useful Table Area [mm]: 1,350 x 1,100 Between Columns [mm]: 1,350 x 1,100 Front Light [mm]: 1,500 Vertical Light Between Tables [mm]: 600 Working Height [mm]: 800 Total Front [mm]: 1,530 Total Side [mm]: 1,250 Total Height [mm]: 2,400 Weight [kg]: 5,580
MV-1000E/NC Hydraulic Vulcanization and Deep Drawing Press
Heated Platen and Vulcanization Press Solutions
Our range of heated platen presses and vulcanization presses is custom-built to suit the unique requirements of each application. From rubber curing to deep drawing and lamination, these bespoke machines deliver precision, durability, and unmatched efficiency for demanding industrial processes. Explore their features, benefits, and applications below.
Heated Platen Presses
- Rubber molding and curing for seals, gaskets, and other rubber components.
- Thermal lamination of composites, plastics, and textiles.
- Forming and bonding materials under heat and pressure.
- Testing and prototyping in R&D environments.
With customizable table sizes, automated controls, and integrated cooling circuits, heated platen presses are engineered for efficiency and accuracy.
Vulcanization Presses
- Automotive components like tires and rubber bushings.
- Industrial seals, hoses, and belts.
- Rubber sheets and pads for various industries.
Vulcanization presses often include features like heated plates with precise temperature control, advanced safety systems, and optimized hydraulic groups to ensure repeatability and productivity.
Why Choose Our Heated Platen and Vulcanization Presses?
- Advanced Technology: Integrated with PLC controls, programmable settings, and temperature monitoring for maximum precision.
- Durable Design: Built with high-quality materials like chrome-plated steel columns and robust welded structures for reliability.
- Versatile Applications: Suitable for a wide range of industries, including automotive, aerospace, manufacturing, and rubber processing.
- Safety Compliance: Designed to meet CE safety standards, with features like photoelectric barriers and redundant safety systems.
Structural Table and Design:
- Central table with T-slots guided by four columns with bronze-graphite bushings.
- Lower table with T-slots and front hydraulic extraction, capable of handling loads up to 25 TN.
- Table dimensions: 1,500 x 1,500 mm.
- Equipped with heated plates reaching up to 250°C with ±5% precision.
- Includes a TL 42-1/4 thermal system for pressure and temperature control, recording, and data storage.
- Cooling circuit integrated into the table design.
Specifications:
Model: MV-1000E/NC Power [tn]: 1000
Speeds: 2
Engine Power [kW]: 30
Piston Stroke [mm]: 1,500
Approach Speed [mm/s]: 90
Working Speed [mm/s]: 3
Return Speed [mm/s]: 110
Guide Diameter [mm]: 250
Maximum Pressure [Bar]: 290
Useful Table Area [mm]: 1,500 x 1,500
Front Light [mm]: 1,750
Side Light [mm]: 800
Vertical Light [mm]: 2,500
Working Height [mm]: 800
Weight [kg]: 60,000
The MV-1000E/NC is a Hydraulic Press: with four chrome-plated cylindrical columns, specifically designed for vulcanization and deep drawing applications operates at a maximum pressure of 290 Bar with precision-controlled thermal plates, ensuring optimal performance and durability. This machine complies with CE safety and health regulations.
Key Highlights:
- Four chrome-plated cylindrical columns of 250 mm diameter made of C45E steel.
- Designed for demanding vulcanization and deep drawing tasks.
- Optimized hydraulic system with a maximum pressure of 290 Bar.
- Meets CE safety and health requirements.
- Includes a thermal system for precise temperature control.
Electrical Installation and Safety:
- SIEMENS SIMATIC S7 1200 safety PLC with a 4” KTP-400 touchscreen for programming semi-automatic and automatic modes.
- Storage for 99 recipes, programmable for power, travel, dwell time, and speed.
- Manual or automatic cycle operation, with selectors for speed and tooling adjustments.
- Electrical components by SCHNEIDER, SIEMENS, and LG.
- Laser and level IV photoelectric barriers for area safety.
- Two-hand pushbutton operation and redundant safety systems.
Cylinder and Hydraulic Group:
- Two double-acting cylinders with lapped sleeves and chrome-plated pistons.
- Anti-wear, maintenance-free guides and anti-rotation with adjustable end stops.
- Motorized hydraulic group with 2-speed operation.
- Includes REXROTH gear pump and solenoid valves for pressure and control.
- Decompression via timed solenoid valve and anti-drop safety block.
- Air-oil cooler, suction and return filter, and oil level thermometer included.
- Glycerin manometer for tonne readings.
Industries We Serve
- Automotive Manufacturing
- Aerospace Components
- Industrial Rubber Processing
- Textile and Composite Industries
- Electronics Manufacturing
- Oil and Gas Equipment
- Medical Device Production
- Construction Materials
- Packaging and Printing
- Renewable Energy Components
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Why Choose us
At Press Machinery Company International, we deliver decades of expertise in high-quality, precision-engineered hydraulic and mechanical presses. Trusted globally, we provide durable, customizable solutions with advanced technology and CE-certified safety, ensuring exceptional performance and customer satisfaction.
Professionalism
Over 36 years of expertise delivering precision-engineered press solutions.
Adaptable
Bespoke and customizable models tailored to meet your unique needs
Guarantee
All products backed by a 2-year warranty for peace of mind.
Support
Dedicated customer service ensuring seamless operation and satisfaction